{"id":1681,"date":"2025-12-15T14:08:53","date_gmt":"2025-12-15T06:08:53","guid":{"rendered":"https:\/\/www.deratechmt.com\/?p=1681"},"modified":"2026-01-26T16:47:50","modified_gmt":"2026-01-26T08:47:50","slug":"deratech-automatic-bending-unit-enhances-efficiency-and-productivity-for-hymac","status":"publish","type":"post","link":"https:\/\/www.deratechmt.com\/pt\/1681.html","title":{"rendered":"Derateck Automatic Bending Unit Enhances Efficiency and Productivity for HYMAC"},"content":{"rendered":"

Hebei HYMAC Agricultural Machinery Co., Ltd. (a seguir designada por HYMAC) foi fundada em 2009 e est\u00e1 localizada em Baoding, prov\u00edncia de Hebei, China. A HYMAC \u00e9 um fabricante nacional l\u00edder especializado em m\u00e1quinas de colheita de milho, integrando I&D, fabrico, vendas e servi\u00e7os independentes. Os seus principais produtos incluem colhedoras de milho autopropulsadas para colheita e descasque de espigas, bem como colhedoras de trigo.<\/p>\n

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A HYMAC foi galardoada com in\u00fameras distin\u00e7\u00f5es, incluindo Empresa Nacional de Alta Tecnologia, Empresa Tecnol\u00f3gica \"Pequeno Gigante\" da Prov\u00edncia de Hebei, PME de Base Tecnol\u00f3gica de Hebei, Empresa Especializada, Refinada e Inovadora de Hebei e Empresa L\u00edder na Ind\u00fastria de Maquinaria Agr\u00edcola. As ceifeiras-debulhadoras de milho da marca \"HYMAC\" foram reconhecidas conjuntamente como uma Marca Nacional de Satisfa\u00e7\u00e3o do Utilizador pela Associa\u00e7\u00e3o da Ind\u00fastria de Maquinaria Agr\u00edcola da China, pela Associa\u00e7\u00e3o de Mecaniza\u00e7\u00e3o Agr\u00edcola da China e pela Associa\u00e7\u00e3o de Distribui\u00e7\u00e3o de Maquinaria Agr\u00edcola da China.<\/p>\n

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A empresa tamb\u00e9m participa na formula\u00e7\u00e3o de normas nacionais para m\u00e1quinas de colheita de milho e opera o Centro de Inova\u00e7\u00e3o Tecnol\u00f3gica de Ceifeiras-debulhadoras de Milho da prov\u00edncia de Hebei. Em 2022, a HYMAC foi galardoada com o segundo pr\u00e9mio do China Machinery Industry Science and Technology Progress Award.<\/p>\n

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Desafios da ind\u00fastria e procura de automatiza\u00e7\u00e3o<\/b><\/strong><\/p>\n

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Os processos de dobragem de pe\u00e7as de chapa met\u00e1lica na ind\u00fastria de maquinaria agr\u00edcola s\u00e3o tipicamente caracterizados por grandes quantidades, pe\u00e7as pesadas e estruturas complexas. Durante as \u00e9pocas de pico da agricultura, o aumento da procura de m\u00e1quinas requer frequentemente o trabalho por turnos e a colabora\u00e7\u00e3o de dois a tr\u00eas operadores por esta\u00e7\u00e3o de quinagem.<\/p>\n

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With increasing order volumes and the growing demand for green and sustainable manufacturing, traditional manual bending methods can no longer meet HYMAC\u2019s production requirements or long-term development goals. Leveraging its deep expertise in automated bending solutions for the agricultural machinery industry, Derateck has delivered numerous successful projects, effectively addressing challenges such as high labor intensity and low production efficiency. By deploying robotic press brake cells, HYMAC significantly reduced labor intensity, lowered manpower requirements, and increased overall production capacity.<\/p>\n

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Dobradeira CNC<\/b><\/strong>s<\/b><\/strong><\/p>\n

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To meet HYMAC\u2019s single-sheet production requirements, Derateck provided two high-end and highly stable CNC press brakes: CBB-50\/1650D and CBB-170\/3200D.<\/p>\n

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To support HYMAC\u2019s digitalized workshop management, the machines are equipped with the latest ESA 840R CNC system from Italy, featuring expanded digital and information interfaces. In addition, Derateck developed and implemented customized digital and information management functions, enabling seamless integration of bending cell data into HYMAC\u2019s production management system for efficient production control and traceability.<\/p>\n

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Sele\u00e7\u00e3o de rob\u00f4s<\/b><\/strong>s<\/b><\/strong><\/p>\n

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To ensure long-term, high-load production, and taking into account sheet size and weight, Derateck selected dedicated bending robots including the FANUC R-2000iC\/210F and FANUC M-20iD\/25 six-axis industrial robots. The operating load is controlled below 60%, ensuring stable, continuous 24\/7 operation under full production conditions.<\/p>\n

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Sistema de pin\u00e7as<\/b><\/strong><\/p>\n

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Based on HYMAC\u2019s wide range of workpiece dimensions and heavy sheet weights, Derateck customized two different sets of robotic grippers for each press brake to accommodate varying part sizes.<\/p>\n

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As pin\u00e7as combinam ventosas de v\u00e1cuo multi-zona e pin\u00e7as electromagn\u00e9ticas. Para pe\u00e7as de chapa met\u00e1lica perfuradas e com v\u00e1rios furos, s\u00e3o utilizadas pin\u00e7as magn\u00e9ticas electromagn\u00e9ticas ou electropermanentes para aumentar a for\u00e7a de preens\u00e3o e a estabilidade.<\/p>\n

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Para lidar com a diversidade de materiais em folha, \u00e9 utilizado um sistema de pin\u00e7as de troca r\u00e1pida, que permite ao rob\u00f4 alternar automaticamente entre diferentes pin\u00e7as de suc\u00e7\u00e3o. Isto melhora significativamente a flexibilidade da produ\u00e7\u00e3o, reduz o trabalho manual durante a troca de garras pesadas, minimiza o tempo de inatividade e elimina a necessidade de voltar a ensinar ap\u00f3s a substitui\u00e7\u00e3o da garra. Uma vez mudada a pin\u00e7a, o programa correspondente pode ser chamado diretamente e as zonas de suc\u00e7\u00e3o s\u00e3o automaticamente selecionadas de acordo com o tamanho da folha e o programa de dobragem predefinidos.<\/p>\n

\u00a0<\/b><\/strong><\/p>\n

Unidade<\/b><\/strong>\u00a0Conce\u00e7\u00e3o do layout e da seguran\u00e7a<\/b><\/strong><\/p>\n

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A unidade de quinagem rob\u00f3tica est\u00e1 equipada com um rob\u00f4 de seis eixos da FANUC, capaz de efetuar um processamento totalmente automatizado, desde o carregamento da mat\u00e9ria-prima at\u00e9 \u00e0s pe\u00e7as de quinagem acabadas. Com uma mesa de trabalho externa e um sistema de pin\u00e7a de troca r\u00e1pida, a mudan\u00e7a de programa e a substitui\u00e7\u00e3o da pin\u00e7a podem ser efectuadas fora da \u00e1rea de trabalho do rob\u00f4, eliminando a necessidade de os operadores entrarem na \u00e1rea rob\u00f3tica.<\/p>\n

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Esta disposi\u00e7\u00e3o melhora significativamente a seguran\u00e7a operacional, simplificando a carga e descarga de materiais e a manuten\u00e7\u00e3o de rotina.<\/p>\n

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Execu\u00e7\u00e3o e resultados do projeto<\/b><\/strong><\/p>\n

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Derateck\u2019s automation team provided HYMAC with one-stop services, including solution planning, equipment configuration, installation and commissioning, as well as operator training. After the bending cell was officially put into production, the system quickly achieved the expected performance targets.<\/p>\n

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HYMAC robotic bending unit represents another successful application of Derateck automation solutions in the agricultural machinery industry. It effectively addresses challenges such as large sheet sizes, heavy materials, and complex perforated parts, earning high recognition from HYMAC.<\/p>\n

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Expans\u00e3o das capacidades de automatiza\u00e7\u00e3o<\/b><\/strong><\/p>\n

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In addition to robotic bending unit, Derateck also offers a wide range of automation solutions, including flexible sheet metal processing lines, laser storage and tower systems, and automated loading and unloading systems for punching machines.<\/p>\n

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With multiple proprietary intellectual property rights and extensive project experience, Derateck remains committed to delivering high-efficiency, high-reliability products and services to customers worldwide.<\/p>","protected":false},"excerpt":{"rendered":"

Hebei HYMAC Agricultural Machinery Co., Ltd. (a seguir designada por HYMAC) foi fundada em 2009 e est\u00e1 localizada em Baoding, prov\u00edncia de Hebei, China. A HYMAC \u00e9 um fabricante nacional l\u00edder especializado em m\u00e1quinas de colheita de milho, integrando I&D, fabrico, vendas e servi\u00e7os independentes. Os seus principais produtos incluem colhedoras de milho autopropulsadas para colheita e descasque de espigas, bem como [...]<\/p>","protected":false},"author":1,"featured_media":1687,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-1681","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-events-news"],"_links":{"self":[{"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/posts\/1681","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/comments?post=1681"}],"version-history":[{"count":2,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/posts\/1681\/revisions"}],"predecessor-version":[{"id":1807,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/posts\/1681\/revisions\/1807"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/media\/1687"}],"wp:attachment":[{"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/media?parent=1681"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/categories?post=1681"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.deratechmt.com\/pt\/wp-json\/wp\/v2\/tags?post=1681"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}