Elevator Industry Client Makes Second Purchase of Derateck Bending Unit

Apresentação do cliente

A Sichuan Elevator Manufacturing Co., Ltd. está localizada em Langzhong, uma cidade histórica e cultural na província de Sichuan, China. A empresa integra a conceção, investigação e desenvolvimento, fabrico, instalação e manutenção de elevadores, empenhada em fornecer soluções de transporte de passageiros seguras, fiáveis, eficientes em termos energéticos e amigas do ambiente.

A Sichuan Elevator Manufacturing Co., Ltd. centra-se na instalação de elevadores em edifícios existentes. A empresa inova continuamente e integra a Internet na tecnologia dos elevadores - conseguindo o pagamento automático das taxas de utilização dos elevadores através de sistemas inteligentes "ETC", permitindo a deteção precoce de avarias nos elevadores e a eliminação atempada de riscos de segurança durante a utilização. Além disso, a Dsk padronizou a produção de componentes externos da estrutura de aço, incluindo processos de revestimento em pó e conexões de parafusos no local sem a necessidade de andaimes externos, enfrentando desafios como longos períodos de construção, riscos de segurança significativos e altos custos de mão de obra, reduzindo assim os riscos de segurança.

A Dsk recebeu várias patentes técnicas e prémios de inovação neste domínio e é reconhecida como uma empresa nacional de alta tecnologia e uma empresa "especializada, refinada, caraterística e inovadora" na província de Sichuan. Os seus produtos são muito apreciados pelos clientes.

Necessidades dos clientes

Sichuan Dsk Elevator is a long-term partner of Derateck. In recent years, Derateck has provided the company with multiple CNC machines. In early 2023, due to a sharp increase in orders, the capacity of traditional manual bending could no longer meet production demands. Learning that Derateck had successful cases of robotic bending in related industries, Dsk sought to use Derateck’s robotic bending unit to solve their sheet metal bending capacity issue. Upon receiving Dsk’s request, Derateck’s technical research team designed a multi-purpose gripper fixture to address the challenge of adapting a single gripper to multiple workpieces, and customized a robotic bending unit tailored to the customer’s needs, which was quickly delivered and put into operation.

The robotic bending unit from Derateck has been in use for over a year, significantly reducing the labor intensity of workers, saving labor costs, and increasing production capacity, with zero equipment failure. In October 2024, coinciding with the customer’s product upgrade and capacity expansion, Dsk once again partnered with Derateck and repurchased a robotic bending unit.

Solução

Derateck customized a centering upper and lower loading platform, gravity-centering table, and robot gripper to meet the specific process requirements of Dsk Elevator’s products. The bending machine uses Derateck’s TAM-S series high-precision bending machine, equipped with the latest Switzerland Cycelec CT12 system. This unit can automatically complete the entire process from raw material to finished bent product. Workers only need to supply the sheet material to the loading table and remove the stacked finished products from the unloading table. Additionally, the bending unit is integrated into the client’s production management system for easier production tracking and management.

Primeira unidade de dobragem robótica adquirida em 2023

Unidade de dobragem robótica readquirida em 2024

After quick installation, debugging, training, and acceptance, Derateck’s robotic bending unit was put into production. This purchase of a robotic bending unit by Dsk Elevator is another successful case of Derateck’s robotic bending system in the elevator industry. In recent years, Derateck has increased investment in automation R&D, building a strong, responsive automation team. Derateck not only provides robotic bending units but also offers a wide range of automation products, including laser material handling systems, CNC turret punching machine loading/unloading systems, flexible sheet metal processing lines, intelligent production management software, and more.